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#1
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Laying Shelbourne Red Clay Cobbles in a big circle
We are building a large patio area in our garden and two elements are going
to be a 12 foot (approx) circle and a 9 foot circle. We have purchased two pallets of clay cobbles manufactured by Marshalls, coloured Shelbourne red. These cobbles are supplied in sets of 8 moulded together which need to be split by hand (or more importantly by hammer and large chisel) and I therefore have a three foot high pile of many thousands of these little monsters (all slightly different but pretty much like 2.5 inch cubes) all waiting to be laid. We have excavated and flattened a large enough area and have laid a 2 to 3 inch base of hardcore in the shapes required. I have then laid a one to two inch carpet of rough sand as the base on top of the hardcore. And now is when I am seeking important advice.What do I do next? 1) Should I start at the middle and just do one ring at a time? Maybe starting with a large plate as a template for the middle. Or should I start at the outside and work into the middle? 2) Should I lay all the cobbles before using a vibration plate to level these? Or should I lay a small section at a time and use the plate a little bit at a time? 3) Will the cobbles sink down by much when the plate has been used? 4) Do I need to use a special light vibration plate? I'm worried about crushing the cobbles. 5) How do I secure the outside rows of cobbles so that they don't move? Do I need to cement or concrete these in? If I cement them in, and work from the outside in, do I therefore need to lay the inside cobbles an inch higher to compensate for the lowering caused by the vibration plate? I would appreciate any advice or insight you can offer. Thanks Nigel |
#2
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Laying Shelbourne Red Clay Cobbles in a big circle
"Nigel at home" wrote in message ... We are building a large patio area in our garden and two elements are going to be a 12 foot (approx) circle and a 9 foot circle. We have purchased two pallets of clay cobbles manufactured by Marshalls, coloured Shelbourne red. These cobbles are supplied in sets of 8 moulded together which need to be split by hand (or more importantly by hammer and large chisel) and I therefore have a three foot high pile of many thousands of these little monsters (all slightly different but pretty much like 2.5 inch cubes) all waiting to be laid. We have excavated and flattened a large enough area and have laid a 2 to 3 inch base of hardcore in the shapes required. I have then laid a one to two inch carpet of rough sand as the base on top of the hardcore. And now is when I am seeking important advice.What do I do next? 1) Should I start at the middle and just do one ring at a time? Maybe starting with a large plate as a template for the middle. Or should I start at the outside and work into the middle? 2) Should I lay all the cobbles before using a vibration plate to level these? Or should I lay a small section at a time and use the plate a little bit at a time? 3) Will the cobbles sink down by much when the plate has been used? 4) Do I need to use a special light vibration plate? I'm worried about crushing the cobbles. 5) How do I secure the outside rows of cobbles so that they don't move? Do I need to cement or concrete these in? If I cement them in, and work from the outside in, do I therefore need to lay the inside cobbles an inch higher to compensate for the lowering caused by the vibration plate? I would appreciate any advice or insight you can offer. Thanks Nigel I can't help you but Cormaics excellent site will : http://www.pavingexpert.com/index.htm Jenny :~) |
#3
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Laying Shelbourne Red Clay Cobbles in a big circle
"JennyC" wrote in message ...
"Nigel at home" wrote in message ... We are building a large patio area in our garden and two elements are going to be a 12 foot (approx) circle and a 9 foot circle. We have purchased two pallets of clay cobbles manufactured by Marshalls, coloured Shelbourne red. These cobbles are supplied in sets of 8 moulded together which need to be split by hand (or more importantly by hammer and large chisel) and I therefore have a three foot high pile of many thousands of these little monsters (all slightly different but pretty much like 2.5 inch cubes) all waiting to be laid. We have excavated and flattened a large enough area and have laid a 2 to 3 inch base of hardcore in the shapes required. I have then laid a one to two inch carpet of rough sand as the base on top of the hardcore. And now is when I am seeking important advice.What do I do next? 1) Should I start at the middle and just do one ring at a time? Maybe starting with a large plate as a template for the middle. Or should I start at the outside and work into the middle? 2) Should I lay all the cobbles before using a vibration plate to level these? Or should I lay a small section at a time and use the plate a little bit at a time? 3) Will the cobbles sink down by much when the plate has been used? 4) Do I need to use a special light vibration plate? I'm worried about crushing the cobbles. 5) How do I secure the outside rows of cobbles so that they don't move? Do I need to cement or concrete these in? If I cement them in, and work from the outside in, do I therefore need to lay the inside cobbles an inch higher to compensate for the lowering caused by the vibration plate? I would appreciate any advice or insight you can offer. Thanks Nigel I can't help you but Cormaics excellent site will : http://www.pavingexpert.com/index.htm A helpful site. Your own manufacturer has a good one, too: it also has some design ideas: http://home.marshalls.co.uk/helpadvi...ock_paving.asp I'd lay outward from the middle. Apart from anything else, that way it won't matter if you run out of cobbles! The centrepiece offers scope for a lot of fun. You can just buy a circular slab; or install one of those recessed lamps you can walk on; set an old stone jar in upside-down; lay round a former such as a paint-tin, then replace the tin with sand-and-cement finished off with a pattern of pebbles from your favourite beach; you'll have more ideas, I'm sure. On tv a while ago I saw an attractive one made with a nest of terracotta flower-pots levelled up with sand or sand-and-cement: I imagine there was a pebble in the middle, but can't remember. Maybe somebody in the family goes to pottery classes. I'm itching to use a gun-plug, or whatever the proper name is, I've got from HMS Glasgow: a chunky brass thing, with the ship's badge on it. If you use terracotta or anything absorbent, I'd suggest drenching it all round in masonry waterproofing solution before laying: that way you should avoid frost damage. It's impossible to say how far your paving will sink, but I'd compact the bed before laying the cobbles, and then they'll only sink by as much as the sand layer is compressed when you run the whacker over the finished paving. I'd ask the hire firm for advice if there's a choice of which whacker to use; and I'd do the whole thing in one go rather than in bits -- if you do it a bit at a time the edges will go skew-whiff. Subject to better ideas from somebody else, I'd say the best way to ensure a good edge is to lay a ring of bricks outside your finished circle. If there's any slip, then the bricks will do most of it, which won't matter as you're taking them away anyhow. I'd lay at least the outer three rings in dry-mix rather than sand; get the whole thing as level as you want it, damp it off, then forget about it for a few days. After that, the bricks should come away with or without a gentle tap. But, on the other hand, you may find that it actually looks better with the bricks round it to define the edge. On the principle that bigger is usually better, I'd be inclined to lay permanent bricks radially rather than circumferentially, if that makes sense. It'll look lovely; but my old back and knees are aching just thinking about it! Mike. |
#4
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Laying Shelbourne Red Clay Cobbles in a big circle
"Mike Lyle" wrote in message om... "JennyC" wrote in message ... "Nigel at home" wrote in message ... We are building a large patio area in our garden and two elements are going to be a 12 foot (approx) circle and a 9 foot circle. We have purchased two pallets of clay cobbles manufactured by Marshalls, coloured Shelbourne red. These cobbles are supplied in sets of 8 moulded together which need to be split by hand (or more importantly by hammer and large chisel) and I therefore have a three foot high pile of many thousands of these little monsters (all slightly different but pretty much like 2.5 inch cubes) all waiting to be laid. We have excavated and flattened a large enough area and have laid a 2 to 3 inch base of hardcore in the shapes required. I have then laid a one to two inch carpet of rough sand as the base on top of the hardcore. And now is when I am seeking important advice.What do I do next? 1) Should I start at the middle and just do one ring at a time? Maybe starting with a large plate as a template for the middle. Or should I start at the outside and work into the middle? 2) Should I lay all the cobbles before using a vibration plate to level these? Or should I lay a small section at a time and use the plate a little bit at a time? 3) Will the cobbles sink down by much when the plate has been used? 4) Do I need to use a special light vibration plate? I'm worried about crushing the cobbles. 5) How do I secure the outside rows of cobbles so that they don't move? Do I need to cement or concrete these in? If I cement them in, and work from the outside in, do I therefore need to lay the inside cobbles an inch higher to compensate for the lowering caused by the vibration plate? I would appreciate any advice or insight you can offer. Thanks Nigel I can't help you but Cormaics excellent site will : http://www.pavingexpert.com/index.htm A helpful site. Your own manufacturer has a good one, too: it also has some design ideas: http://home.marshalls.co.uk/helpadvi...ock_paving.asp I'd lay outward from the middle. Apart from anything else, that way it won't matter if you run out of cobbles! The centrepiece offers scope for a lot of fun. You can just buy a circular slab; or install one of those recessed lamps you can walk on; set an old stone jar in upside-down; lay round a former such as a paint-tin, then replace the tin with sand-and-cement finished off with a pattern of pebbles from your favourite beach; you'll have more ideas, I'm sure. On tv a while ago I saw an attractive one made with a nest of terracotta flower-pots levelled up with sand or sand-and-cement: I imagine there was a pebble in the middle, but can't remember. Maybe somebody in the family goes to pottery classes. I'm itching to use a gun-plug, or whatever the proper name is, I've got from HMS Glasgow: a chunky brass thing, with the ship's badge on it. If you use terracotta or anything absorbent, I'd suggest drenching it all round in masonry waterproofing solution before laying: that way you should avoid frost damage. It's impossible to say how far your paving will sink, but I'd compact the bed before laying the cobbles, and then they'll only sink by as much as the sand layer is compressed when you run the whacker over the finished paving. I'd ask the hire firm for advice if there's a choice of which whacker to use; and I'd do the whole thing in one go rather than in bits -- if you do it a bit at a time the edges will go skew-whiff. Subject to better ideas from somebody else, I'd say the best way to ensure a good edge is to lay a ring of bricks outside your finished circle. If there's any slip, then the bricks will do most of it, which won't matter as you're taking them away anyhow. I'd lay at least the outer three rings in dry-mix rather than sand; get the whole thing as level as you want it, damp it off, then forget about it for a few days. After that, the bricks should come away with or without a gentle tap. But, on the other hand, you may find that it actually looks better with the bricks round it to define the edge. On the principle that bigger is usually better, I'd be inclined to lay permanent bricks radially rather than circumferentially, if that makes sense. It'll look lovely; but my old back and knees are aching just thinking about it! Mike. thanks for the suggestions Mike. I might use the idea of a light to walk over as last weeks job was digging a 20 yard trench across the lawn so that I could insert an armoured cable to supply electricity down to the patio. Laying bricks temporarily to provide a solid edge is also a good idea and as I've got about 7000 cobbles left, I could risk working from the outside in as I won't run out of stones. Thanks Nigel |
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